Die casting has a reputation as an efficient and economical process that can provide designers with various advantages in manufacturing parts and assemblies. When comparing die-casting with plastics, the main advantage is that die-casting can produce stronger parts, smaller tolerances, and higher dimensional stability. Die castings also have higher resistance to extreme temperatures, excellent electrical and thermal conductivity. Our manufacturer’s professional die-casting mold and tool design engineers will optimize the design of aluminum and zinc parts to achieve a seamless A to B process from mold design to high-quality finished products.

Die casting is an efficient and economical process that offers a wider range of shapes and components than any other manufacturing technology. Compared with plastic, parts have a longer service life and can be designed to complement the visual appeal of surrounding parts. By specifying die castings, designers can obtain many advantages and benefits.

High-speed production-Die casting can provide more complex shapes and smaller tolerances than many other mass production processes. Little or no machining is required, and thousands of identical castings can be produced before additional tools are required.

Dimensional accuracy and stability-The parts produced by die casting are durable and dimensionally stable while maintaining tight tolerances.

Strength and weight-Die casting parts are stronger than plastic injection parts of the same size. Thin-walled castings are stronger and lighter than other casting methods. In addition, since die castings are not composed of separate parts welded or fastened together, the strength is the strength of the alloy, not the strength of the joining process.

A variety of finishing techniques-Die castings can be produced with smooth or rough surfaces, and can be easily electroplated or finished with minimal surface preparation.

Simplify assembly-Die-cast parts provide integral fastening elements such as bosses and studs. The hole can be punched and made into a size suitable for tapping and drilling, or it can be cast with external threads.

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