Due to the development of modern technology, the benefits of die casting automation are increasing. Learn how to make automation meet the company's die casting needs.
Benefits of die casting automation
At first glance, it does not seem to require metal casting automation. You melt the metal in the furnace, then pour it into the mold to cool. However, automation can actually simplify the production process and significantly reduce your operating costs.
Automation can help metal parts processing machines operate more efficiently. For example, if the load-sensing trimming press does not need to run at optimal performance, it can make the machine run faster, thereby increasing productivity. The automatic operation of the die casting machine can also provide a more uniform cycle time and a more consistent spray pattern. In addition, ensure that the equipment is only operated for the required amount of time and quantity to reduce wear and tear, resulting in longer machine life and lower maintenance costs.
In addition, by minimizing worker contact with molten metal and high-temperature components, automation can bring huge safety benefits. Other benefits of die casting automation include:
Consistency: The automated process on the die-casting production line helps ensure that even with precision operations, the same results can be obtained every time.
Fewer personnel: Automation allows a single operator to run multiple machines related to the die casting process, thereby increasing safety and saving personnel costs.
Reduce waste: Because automated processes are very precise, they produce less waste, saving you money for raw materials and cleaning requirements, and simplifying quality control.
Speed: When using automation, the part-to-part cycle time is faster, thereby increasing productivity. In addition, you no longer need to interrupt the program, because the robot does not need lunch or toilet.
Reduce labor costs: The use of robots can reduce labor-related expenses, such as medical care and workers' compensation costs.
Continuous improvement: Automation makes it easier for rapid "breakthrough" process improvements or incremental improvements over time.
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